The Purdue Model for OT/ICS network architecture, explained

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Key takeaways

  • The model predates ICS cybersecurity as a field.
  • A later addition, and this is the detail most short blog-post explainers get wrong.
  • Both bodies still use the level hierarchy as their working vocabulary for OT network architecture — it has not been withdrawn or formally replaced.
  • Use the Purdue levels as shared vocabulary, not a literal network diagram you must match exactly.

The Purdue Model (formally the Purdue Enterprise Reference Architecture, or PERA) is the level-by-level hierarchy — physical process, controllers, supervisory systems, site operations, and enterprise IT, with a security buffer zone inserted partway up — that most OT/ICS network diagrams still use to show where a given device or system sits and what it should and shouldn't be allowed to talk to directly. It started life in the early 1990s as a manufacturing-integration framework with no security purpose at all; the cybersecurity community adopted its level vocabulary afterward and added the security-specific pieces, most importantly the industrial DMZ, that make it useful for segmentation planning today.

A sourcing note: CISA's and NIST's primary PDFs on this topic could not be rendered as extractable text by this guide's fetch tooling (both are scanned/compressed PDF layouts); the quotes and specifics below are drawn from search-indexed excerpts of those same documents, cross-checked against Wikipedia's summary of Williams' original work and two independent secondary analyses (Fortinet, Claroty) for level naming and the 2024-2026 critique. Confirm exact wording against CISA's and NIST's own published PDFs, linked above, before citing this guide as the primary source.

Where did the Purdue Model actually come from?

The model predates ICS cybersecurity as a field. Per Wikipedia's summary of the original work, the Purdue Enterprise Reference Architecture "is a 1990s reference model for enterprise architecture, developed by Theodore J. Williams and members of the Industry-Purdue University Consortium for Computer Integrated Manufacturing" — built to describe how a factory's business planning systems and shop-floor control systems should exchange data, not to define a security boundary. The International Society of Automation later formalized the same level hierarchy as part of its ANSI/ISA-95 enterprise-control integration standard, under the name "Purdue Reference Model '95," which is why practitioners sometimes call the whole thing "the ISA-95 model" interchangeably with "the Purdue Model." Only afterward did the ICS security community borrow this existing, already-familiar level vocabulary as a way to talk about network segmentation — CISA's 2016 ICS-CERT defense-in-depth guidance is one of the clearest early examples, listing the "SP-99 (Purdue) Model of Control" as a named element of its recommended secure network architecture.

What do the levels actually mean?

ISA-95's own Purdue Reference Model '95 defines five layers:

Level Name What sits there
0 Physical process The actual equipment, sensors and actuators interacting with the physical world
1 Intelligent devices / basic control PLCs, RTUs and other controllers automating individual processes
2 Control systems SCADA systems and HMIs supervising and aggregating data from Level 1 controllers
3 Manufacturing / site operations systems MES, historians and engineering workstations managing production across a site
4 Business logistics systems Plant-level business applications and the connection point to corporate IT

The version most commonly drawn in OT cybersecurity material today — including CISA's and most vendor glossaries' diagrams — extends this by splitting the top layer into a Level 4 (site business/IT) and a Level 5 (enterprise network) for corporate-wide ERP, directory services and other business applications, and by inserting a Level 3.5 industrial DMZ between the OT side (Levels 0-3) and the IT side (Levels 4-5). That DMZ is where firewalls, jump hosts and data-replication servers live specifically so a corporate system never has to open a direct path into the control network — a well-configured DMZ means, per CISA's 2016 guidance, that "no direct communication paths are required from the corporate network to the control network" because each path "effectively ends in the DMZ."

Is the DMZ part of the original model, or a later addition?

A later addition, and this is the detail most short blog-post explainers get wrong. Williams' original 1990s work and ISA-95's formalization of it describe a data-flow hierarchy for manufacturing integration, with no security boundary anywhere in it — there was no Level 3.5 because there was nothing at that layer to defend against yet. The industrial DMZ is a security-community retrofit, introduced as ICS security practice matured and network segmentation became the primary tool for keeping a compromised corporate IT network from reaching production control systems directly. CISA's 2016 defense-in-depth recommended practice is a good anchor point for that retrofit: it explicitly frames the DMZ as a tool to reduce a specific risk — one interface facing the corporate network, one facing the control network, with firewall rules permitting only the narrow traffic a plant actually needs to cross. The residual risk CISA flags is just as important as the pattern itself: if an attacker compromises a DMZ host, the usual next move is to abuse whatever application traffic the firewall already permits from the DMZ into the control network, so DMZ servers need their own hardening, not just a position between two firewalls.

This matters practically because the Purdue level vocabulary and the IEC 62443 series' own zones and conduits vocabulary (see IEC 62443-1-1: concepts and models) describe overlapping but not identical things — Purdue levels are a specific, named hierarchy; zones and conduits are a more general grouping concept IEC 62443 lets an asset owner define for their own environment, and a site's zones don't have to line up one-to-one with Purdue levels, even though a Level 3.5 DMZ is usually drawn as its own zone in a 62443-style diagram.

Do CISA and NIST still recommend it, or has zero trust replaced it?

Both bodies still use the level hierarchy as their working vocabulary for OT network architecture — it has not been withdrawn or formally replaced. NIST SP 800-82 Revision 3, "Guide to Operational Technology (OT) Security" (published September 2023), continues to frame network architecture and segmentation recommendations around Purdue-style levels and zones, and CISA's 2016 defense-in-depth practice remains listed among CISA's current ICS recommended practices rather than withdrawn. What has changed is the 2024-2026 industry conversation about the model's limits: secondary analysis — Claroty's June 2025 write-up is a representative example — argues that cloud analytics connections sending operational data off-site, third-party remote access for contractors and vendors, and centralized security-monitoring tools that pull data from multiple levels at once all create legitimate exceptions to a clean level-by-level boundary, and that those exceptions can "inadvertently create pathways that compromise the strict segmentation the Purdue Model advocates" if they aren't managed deliberately. The recommended response in that discussion is not to discard the Purdue levels but to add microsegmentation and context-aware access controls around individual assets or small groups of them, so that a single approved cloud or remote-access exception doesn't become a blanket hole through an entire level.

See NIST SP 800-82: OT Security for the broader security-control framework this architecture sits inside, CISA Secure by Demand for OT Products for how this plays into what asset owners should ask vendors for, and MITRE ATT&CK for ICS for how adversary behavior is mapped against exactly this kind of layered environment.

A workable starting point

  1. Use the Purdue levels as shared vocabulary, not a literal network diagram you must match exactlyThe value is in everyone — engineers, IT, auditors — agreeing on what "Level 2" or "the DMZ" means, not in forcing every device into a textbook position.
  2. Treat the Level 3.5 DMZ as the single highest-leverage segmentation investment if you don't already have oneA site with no buffer between corporate IT and control systems is the scenario CISA's guidance was written to prevent.
  3. Audit every exception to the hierarchy you already have, especially cloud-connected historians, remote-access tools for contractors, and centralized monitoring agents that reach into Level 1 or 2 — these are exactly the connections 2024-2026 analysis flags as the model's real-world weak points.
  4. Don't assume Purdue levels and IEC 62443 zones/conduits are the same thingMap your own zones deliberately; borrowing the Purdue diagram as a starting sketch is fine, but your actual zone boundaries should reflect your own asset grouping and risk, not just redrawn Purdue levels.
  5. Know what's actually on each level before arguing about where to put the firewallA passive network capture answers that question factually rather than from an as-built diagram that may be years out of date.

SoftWSP's OT Snapshot builds a passive, factual asset inventory and segmentation picture from a shop-floor mirror port — exactly the starting evidence needed to check where your network really matches (or doesn't match) a Purdue-style architecture: see OT Snapshot.

This guide draws on CISA's and NIST's published OT/ICS security materials, cross-checked against Wikipedia's summary of the model's original academic source and independent secondary analysis (Fortinet, Claroty) for details not found with the same specificity in the primary documents' indexed text. This guide is not a substitute for CISA's or NIST's own publications, or for an engineer's assessment of a specific plant's network.

Sources

  1. Wikipedia: Purdue Enterprise Reference Architecture (origin, Theodore J. Williams, ISA-95 Purdue Reference Model '95 levels)
  2. CISA / NCCIC ICS-CERT: Recommended Practice — Improving Industrial Control System Cybersecurity with Defense-in-Depth Strategies (2016; SP-99/Purdue Model of Control, industrial DMZ pattern)
  3. NIST SP 800-82 Revision 3, Guide to Operational Technology (OT) Security (September 2023)
  4. Fortinet Cyberglossary: What Is the Purdue Model for ICS Security? (level definitions, modern IIoT/cloud challenges)
  5. Claroty: Beyond the Purdue Model — ICS Security in Modern, Complex Network Architectures (30 June 2025)

Frequently asked questions

What is the Purdue Model, and where does it actually come from?

It is a reference architecture for organizing a plant's computing and control systems into hierarchical levels, originally built for manufacturing integration, not cybersecurity. Per Wikipedia's summary (itself drawn from Theodore J. Williams' own published work), the Purdue Enterprise Reference Architecture (PERA) "is a 1990s reference model for enterprise architecture, developed by Theodore J. Williams and members of the Industry-Purdue University Consortium for Computer Integrated Manufacturing" — aimed at planning how a factory's business and control systems should exchange data, years before IT/OT network security was a distinct discipline. The International Society of Automation later folded the same hierarchy into its ANSI/ISA-95 standard, which is why the model is also sometimes called the ISA-95 model. The security community adopted and extended it afterward, most visibly in CISA's 2016 ICS-CERT defense-in-depth guidance, which lists the "SP-99 (Purdue) Model of Control" as a core element of recommended secure network architecture.

What do the Purdue Model's levels actually mean?

They describe a progression from physical equipment up to corporate IT, with a security-only buffer zone inserted partway up. ISA-95's own formalization, the Purdue Reference Model '95, defines five layers: Level 0 (physical process), Level 1 (intelligent devices/basic control, i.e. sensors, actuators, PLCs and RTUs), Level 2 (control systems — SCADA and HMIs supervising those controllers), Level 3 (manufacturing/site operations systems — MES, historians, engineering workstations), and Level 4 (business logistics systems). The version most commonly cited in OT cybersecurity material today, including CISA's and vendor glossaries' versions, splits that top layer into Level 4 (site business/IT) and Level 5 (enterprise network — ERP, directory services, corporate-wide business applications), and inserts a **Level 3.5 industrial DMZ** between the OT levels (0-3) and the IT levels (4-5) to hold firewalls, jump hosts and data replication servers so the two sides never connect directly.

Is the Level 3.5 industrial DMZ part of the original Purdue Model?

No — this is a detail most short explainers get wrong. The original 1990s Williams/ISA-95 reference architecture has no DMZ layer at all; it describes a manufacturing data-flow hierarchy, not a security boundary. The industrial DMZ was a later addition by the ICS security community to address a problem the original model's authors were not trying to solve. CISA's 2016 defense-in-depth recommended practice is one of the clearest statements of this addition: it describes placing corporate-accessible components in a DMZ specifically so that "no direct communication paths are required from the corporate network to the control network" and each path "effectively ends in the DMZ," with firewall rules restricting what can cross it. In other words, what most people call "the Purdue Model" in a security context is really the original PERA/ISA-95 level hierarchy plus a security-community retrofit, not a single document written all at once.

Do CISA and NIST still recommend the Purdue Model in 2026, or has zero trust replaced it?

Both bodies still reference the level hierarchy, but the 2024-2026 industry discussion treats zero trust as a layer added on top of it rather than a replacement. NIST SP 800-82 Revision 3, "Guide to Operational Technology (OT) Security" (published September 2023), continues to use Purdue-style levels and zones to frame its network architecture and segmentation recommendations, and CISA's 2016 defense-in-depth practice — still listed among CISA's current ICS recommended practices — remains a standard reference for the DMZ pattern. Current secondary analysis (for example, Claroty's June 2025 write-up) argues the strict hierarchy is strained by cloud analytics connections, third-party remote access and centralized security-monitoring tools that all create exceptions to clean level-by-level segmentation, and recommends adding microsegmentation and context-aware access controls around individual assets rather than relying on broad level boundaries alone. The emerging consensus is to keep the Purdue levels as the shared vocabulary for describing where things sit, while tightening what is actually allowed to cross each boundary — not to tear the model down.

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